Industrial software _statistics.BRAIN

Recording, statistical processing and clearly arranged presentation of weight and inspection data

Whether from weigh price labelers, checkweighers, inspection systems or terminals _statistics.BRAIN collects production data in a SQL database. Collected data can be evaluated in a targeted manner based on tasks focused by the user and be printed in form of reports.

 

As early as in goods receiving you ensure the quality of delivered pre-packed products, raw materials, parts or packaging material by simple sampling plans according to ISO 2859. You avoid receiving underweight packages, raw material batches as well as low-quality goods.

Area of Use

  • Goods receiving, production and shipping:
    • central backup and archiving of data
    • decentralized recording of data
    • online visualization of data
    • selective analysis and reporting of data
  • compliance with legal requirements (prepack regulations)

Highlights

  • Monitoring: Graphical online monitoring
  • Interface Dynamic Weighing: 100 % check
  • Attribute check: Random sampling with ST terminals
  • Automatic reporting: Automatic, cyclic evaluation of data and sending of defined reports via e-mail (more than 60 reports available)
  • Data import: Manual and automatic import of users, material, packaging, etc.
  • Data export: Manual and automatic export of master and result data

For optimal data management there are several masks, e.g. for master data maintenance of users, user groups, shifts, material, tolerance systems, sampling plans. In addition, alarms and operating material data (machines, testing aids, packaging) and transaction data (material inspection plans) may be managed.

 

Functions

  • Statistical process control
  • Central statistics evaluation of your production lines
  • Central data back-up
  • Reports to support the optimization of give-away
  • Central proof of metal detector audits and found foreign objects
  • Production line comparison
  • Reduction in complaints

Basic module

Central management of master data (users, user groups, shifts, material, tolerance systems, random sampling plans and alarms), operating resource data (machinery, testing equipment, packaging) and movement data (material inspection plans), central statistical evaluation and reports, central tools archiving and data backup.

 

Monitoring

Graphical online monitoring, e.g. using histograms, over time graph of average value and net weight, concurrent logging of random sampling, alarm monitoring on PC.

 

Data import

Manual and automatic import (also as service) of the following master data: Users, materials, packaging (fixed tare, tare mean value), attributes, material inspection plan. Formats: CSV, Excel (2000, 2003, 2007 compatible), Access (2000, 2003, 2007 compatible), SQL server.

 

Data export

Manual and automatic export (including as service) for:

  • Master data: Users, material, packaging (tare), shifts, attributes, alarms
  • Data results: Single weighings, statistical values of single random samples, alarms occurred, device report, statistics on materials, machines, batches and shifts

Formats: CSV, Excel (2000, 2003, 2007 compatible), Access (2000, 2003, 2007 compatible).

 

Interface dynamic weighing

100% check, i.e. Bizerba devices Gx, GLM-I, CWx or iS50, CWL Eco, ST, ITU, WM via recording data record.

 

Attributes/Variables

Random sampling with ST terminal: Visual attributes and variable attributes as yes/no test, integral or dimensional conditions or intervals, date condition or interval (sell-by date) as well as text tables

 

Automatic reporting

Automatic, cyclical evaluations of data, as well as sending of defined reports to defined recipients (pdf file incl. saving in target directory or sending to defined email addresses, ouput at printer) Reports are generated on a time-controlled basis, at a defined time, weekly or monthly.

Optional monitoring

Via an I-point (e.g. iS70 / iS65 terminal) up to three lines may be monitored simultaneously. This can be done via various views such as give-away and throughput in %.

Computer and processor

Processor with 800 MHz or better, CPU i5, i7 or Xeon recommended

 

Display

Monitor with a resolution of 1024 x 768 pixels or higher

 

RAM

At least 2 GB (4 GB recommended)

 

Hard disk

Approx. 300 MB. Part of this hard disk storage is released after installation if the original download package was removed from the hard disk.

 

Supported operating systems

Microsoft Windows® (x32/x64)

  • Server 2012 / R2
  • Server 2012
  • Server 2008
  • Server 2008 R2
  • Windows 10 (Professional, Enterprise)
  • Windows 8* / 8.1*
  • Windows 7 (Professional, Ultimate, Enterprise)
  • Windows Vista

(* Windows 8 RT is not supported)

 

Drive

DVD drive

 

Supported databases

Microsoft SQL Server:

  • SQL server 2008
  • SQL server 2008 Express*
  • SQL server 2008 R2
  • SQL server 2008 R2 Express*
  • SQL server 2012

(* Limitations in the Express version. Due to the database constraints (1 CPU, 1 GB RAM, database 2 or max 4 GB) up to 2.5 million weighings may be stored.)

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