Vision inspection system ClassCheck

Defects such as mechanical damages and visual defects are detected and non-conforming products rejected. This allows to evaluate and classify the product quality. ClassCheck can be easily integrated which enhances the quality in the process and of the product itself.

ClassCheck offers you optical real time control of objects. The inspection system checks the appearance of the object for geometrical errors or mechanical damages such as holes, wrinkles or incorrect alignment. Depending on the product, ClassCheck checks the appearance in terms of intactness, completeness or color deviations. In the case of cooked ham, for example, the device checks for the presence, location and thickness of rind. In raw ham it records fat content, fat pieces, how it is marbled or slices containing sinews and dark veins. Cookies, donuts, pizzas or other food can be similarly checked for conformity and appearance and be qualified. Even the dosing of ingredients can be checked and adjusted as needed.
Products not conforming with the quality requirements are rejected.
A classification of up to 100 objects per minute and per lane, and continuous monitoring and adjustment of parameters in the manufacturing or processing process contribute to enhanced productivity.

Area of Use

  • Product integrity check (completeness, shape, no spoilage)
  • Optical analysis of surfaces or textures

Highlights

  • Ensuring a constant product quality which also meets consumer expectations
  • Evaluation and classification of the product quality, e.g. appearance, completeness, intactness, color deviations
  • Increase in productivity due to automated processes
  • Easy to integrate in monitoring software or a company's own ERP system

Product images and technical information could deviate and may not be available in your country.

  • Continuous process optimization:
    • Ideal database for analyzing and optimizing upstream processes
    • Complete tracking of production data: Archiving of images and production history
    • Hygienically flawless control without touching
    • Synchronous inspection on parallel running lanes
    • Reliable sorting out of non-conforming products
  • Asynchronous checking on several lanes possible
  • Remote support via Internet or secure website
Specifications Facts Details
Functions Control of products and objects based on defined criteria – Evaluation and classification of the product quality based on appearance, completeness, intactness or color deviations
– No deformation
– Minimum distance between products and objects
Product dimensions of sliced product package Max. width and length of package contour:
250 mm x 250 mm
Package height: As from 3 mm
Package distance: at least half a package
Variable product presentation in the package:
individually, stacked or similar
Housing Hygienic design – EHEDG-certified
– Inclined planes to allow cleaning water to drain easily
– No risk of glass splinters as per HACCP directive
IP rating IP65 All optical components are integrated in a tightly sealed stainless steel housing
Recommended belt speed 45 m/min. Up to 100 packages/min. per lane
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